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Disc and Hat Assembly

Direct Drive™ V1 floating disc rotor

For assistance, please do not hesitate to contact your nearest PFC Sales Representative or Technician ... or your could Ask Peter!

COMPONENT LIST ROTOR MOUNTING DIAGRAM
  • Disc
  • Hat
  • Bolts
  • Spring Clips
  • Bobbin Kit  (10-12 u-shaped pieces per kit depending on application)
  • Nuts and Washers  (20-24 pieces per kit depending on application)
  Note the orientation of the slot/dimple pattern in
relation to rotation
ASSEMBLY INSTRUCTIONS  

 

 
  1. Slide spring clip around the bobbin
  2. Place Hat or Hub "upside down" with holes facing up to the sky  [NOTE for aluminium hats, place laser etching side facing down]
  3. Place disc on top and line up flanges
  4. Place assembled bobbin/clip to flange
  5. Drop bolts through bobbin assembly
  6. HAND TIGHTEN initially until all bolts are in place.  The order in which you tighten them does not matter.  Certain iron hats/hubs have threads built in.  For these, no washer or nut is needed.
  7. Once ALL bolts are in place, tighten with a torque wrench to 10-12ft/lb per bolt

NOTE:  Choose the procedures in this step based on the style of rotor you have purchased.
Improper assembly at this step could damage individual components during assembly

   
Figure 1:  Direct Drive™ Rotor with Cast Iron Hat/Hub Figure 2:  Direct Drive™ Rotor with Aluminium Hat
NB:  Figure drawings may differ from exact product you have purchased